Services Included with Corrugated Box Orders: Spec Advice, Structure and Die-Line Design, Real Sample Boxes and Rush Orders

Auto Boxes supports you at every stage: recommending a packaging spec, analyzing the spec of boxes you already use, designing the box structure and die-line, making real sample boxes, taking on rush orders, and looking after your printing plates and cutting dies after delivery.

Structure and die-line design Real sample boxes Most services free of charge Rush orders accepted
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What We Need to Get Started

Most services are free and available before you decide to order. If you do not have a box design, an artwork file, or a spec that suits your product yet, just send us your product details and quantity per order, and our team takes care of the rest.

Starting information can come in many forms. Our team works from whatever you have at the time and sets the first step to match each case, as shown below.

What you haveOur first step
Product details only, with no box design or spec yetWe measure the product and assess how it will be used, then propose the ply, flute, grade and grammage, and prepare a structural drawing
A box in use, but no drawing and no known specWe collect a sample box from your site, analyze its structure and paper grade in our laboratory, and quote on the spec we find
A box design, but no print artwork yetWe check the design against our machines, then quote on that design
Production-ready artwork filesWe place your file on the die-line, check print risk points, and prepare files for the printing plates, free of charge

Services Before You Order

Free box spec recommendation

Our team recommends the ply, flute type, paper grade and grammage for the job, based on the product, weight per box, shipping conditions and stacking in storage. For jobs stacked many layers high, we also calculate vertical compression resistance. If the spec you ask for is higher than the job needs, we will offer a more economical spec for comparison.

Spec analysis from your current box

If you already use a box but have no drawing or do not know its spec, ask our sales team to collect a sample from your site. Our team analyzes its structure and paper grade in our laboratory, then quotes on the spec we find. This suits jobs where you want to change supplier and keep the same spec. Collection timing depends on where our sales team is traveling at the time.

Factory visits

Purchasing, R&D and quality control teams from B2B customers can book a visit to see production at our Bang Pakong factory. Please call ahead to arrange a date and time.

Services at the Design Stage

Free box structure and die-line design

The box structure starts from the actual product size and how the product goes into the box. Our team uses both to set the box shape, fold lines and allowance on each side, and produces a die-line ready for making the cutting die. This covers the box itself, dividers, inserts and targeted cushioning parts. You receive the drawing to review before deciding to order.

Real sample boxes for test-packing

Once the structure is finalized, our team cuts a sample box from that design free of charge. You can test-pack your product and check its strength under real conditions. It takes 3 to 7 business days, depending on the design complexity and the sample room queue. This is the cheapest point to fix problems: adjusting a dimension on the drawing takes a few hours, while a fix after the cutting die is made means ordering a new one.

Print artwork design

If you already have production-ready vector files, send them over and our team will place them on the die-line and prepare files for the printing plates free of charge. New artwork design is a paid service in three stages, from setting the direction and creating artwork on the box design to preparing the files for the printing plates. The fee depends on the printing process and level of detail, is stated on the quotation, and can be credited against your first production order.

Three-stage artwork design service: setting the direction, creating artwork on the die-line, and preparing files for the printing plates
Artwork design has three stages. Each stage shows what you send, what our team does, and what you receive at the end. If you already have production-ready vector files, you can go straight to the last stage.

Services at the Production and Delivery Stage

Rush orders when your line cannot wait

Rush orders take 3 to 7 business days, depending on the readiness of printing plates and cutting dies and on the material purchasing cycle. Repeat orders with tooling already on file are fastest, while jobs that need new tooling take longer. Production confirms feasibility against the machine schedule before we accept every rush order.

Using the FSC label on your box

Our factory holds FSC Chain of Custody certification. B2B customers who want the FSC label on their box print can request it. The supported paper grades, certificate conditions and paper cost must be confirmed with our sales team before production.

Nationwide delivery

We deliver nationwide. With our factory in Bang Pakong, Chachoengsao, we coordinate easily with factories in EEC industrial estates. Freight is estimated by destination and quantity and stated on the quotation.

UN-marked boxes for dangerous goods

When the rules require your dangerous goods to ship in UN-certified packaging, our team coordinates the testing and UN marking for your box design. The mark is issued for each box design. To start, send us the UN number of your product and a sample of the inner packaging you actually use. Cost and timing are assessed case by case.

Assembled boxes, ready to use on delivery

For assembled and protective packaging with inner parts, such as partitions, cushioning inserts, pads and liners, the factory can assemble the box and all its parts before delivery. You can pack your product straight away without extra labor on your line, and with fewer mistakes than assembling many parts yourself. This suits electronics, automotive parts and high-value products. The fee depends on the design, number of parts and quantity per order, and is stated on the quotation. Let us know at the quotation stage so our team can design the parts for assembly at the factory.

Flow of corrugated sheet and box production at the factory, from paper rolls to goods ready for shipping
Every job follows this production flow. Board from the corrugator goes one of two ways: shipped as sheets, or on to the printing line to be converted into boxes.

Services After Delivery

Printing plates and cutting dies kept for you, with no charge on repeat orders

Printing plates and cutting dies are a one-time cost when the design is finalized. Repeat orders of the same design carry no further tooling charge. The factory stores your tooling for as long as orders continue. Tooling with no repeat order for 1 year is removed from storage under our ISO 9001 space management procedure.

Lifetime guarantee on printing plates and cutting dies

If a printing plate or cutting die is worn or damaged by our own machines, the factory repairs or replaces it free of charge for as long as we continue producing for you.

Services and Costs at a Glance

ServiceCostWhen available
Box spec recommendation: ply, flute, grade, grammageFreeBefore you order
Structure and grade analysis from your current boxFreeBefore you order
Factory visitFreeBy appointment
Box structure and die-line designFreeBefore you order
Real sample box for test-packing and strength testingFreeAfter the structure is finalized and priced
Placing your artwork file on the box designFreeWhen you have production-ready vector files
New print artwork designPaid, stated on the quotation, can be credited against your first production orderWhen you do not have files yet
Assembled boxes ready to use, for packaging with inner partsPaid, based on design, number of parts and quantity per order, stated on the quotationRequest at the quotation stage
Testing coordination and UN marking for your box designAssessed case by caseWhen you ship dangerous goods that must travel in UN-certified packaging
Care and storage of printing plates and cutting diesFreeFor as long as orders continue

Lead Time for Each Step

StepLead time
Quotation3 to 5 business days after complete information
Sample box3 to 7 business days after the structure is complete
Print artwork design2 to 3 business days, excluding revision rounds and time waiting for your feedback
New production needing new printing plates and cutting dies10 to 14 business days from artwork confirmation and deposit payment
Repeat production with existing tooling7 to 10 business days
Complex structures14 to 21 business days, depending on the number of parts
Rush orders3 to 7 business days, once production confirms the schedule and materials

FAQ: Services

Send us the product size, weight per box, how it is packed, and the quantity per order, and our team can start. We will propose the ply, flute, grade and grammage to suit the job. Photos of the product or your current box help us assess faster.

No. Spec recommendation and structural design with a die-line are free of charge, and you receive the drawing to review before deciding. Sample boxes are made after the structure is finalized and priced.

Most services on this page are free. Two are paid: print artwork design for customers without artwork files, which can be credited against your first production order, and assembly of boxes with inner parts ready for use. Printing plates and cutting dies are a one-time cost when a design is first made, not a service charge per order.

Ask our sales team to collect a sample box from your site. Our team analyzes its structure and paper grade in the laboratory and quotes on the spec we find. This suits jobs where you want to change supplier and keep the same spec.

3 to 7 business days. Jobs produced before, with printing plates and cutting dies still on file, can be rushed faster than jobs that need new tooling. Every rush order must be confirmed by production against the machine schedule first, so we give a firm date case by case.

No. Printing plates and cutting dies are paid once when the design is first made, and repeat orders of the same design carry no further tooling charge. The factory stores them for as long as orders continue. Tooling with no order for 1 year is removed from storage.

Yes. Our Bang Pakong factory welcomes appointments from the purchasing, R&D and quality control teams of B2B customers. Please call ahead to arrange a date and time.

Yes. For assembled and protective packaging with one or more inner parts, the factory assembles the box and all parts before delivery, so you can pack straight away. The fee depends on the design, number of parts and quantity per order and is stated on the quotation. Freight is estimated on the actual volume, because assembled boxes take more space than flat-packed ones. Standard slotted and die-cut boxes are still delivered flat.

Contact Our Team for a Quotation and Service Advice

Tell us the product size, quantity per order and how it will be used. Our team assesses a suitable spec and prepares a quotation within 3 to 5 business days of receiving complete information. If you do not have a box design or spec yet, just send your product details and our team takes care of the rest.